Technical Proposal
We are pleased to present our comprehensive technical proposal for the Hard Gelatin Capsule Manufacturing Machine Model SidhShubh. This state-of-the-art system represents the culmination of years of engineering excellence and manufacturing expertise in pharmaceutical machinery.
The Model SidhShubh is specifically designed to meet the demanding requirements of modern pharmaceutical production, offering unmatched precision, reliability, and throughput. Every component has been carefully engineered to ensure consistent quality, minimal downtime, and optimal performance under continuous operation.
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Production Capacity
Nominal Operating Speed: 28 Pin Bars/min
1.008 Lakh Capsules/Hour
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System Configuration
Total Pin Bars: 1,140 on machine
Supplied: 1,250 pin bars
Pins per Bar: 60
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Dimensions
Length: 19.1 metres
Width: 2.0 metres
Height: 1.85 metres
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Complete Machine Specifications
Model
SidhShubh
Nominal Operating Speed
28 Pin Bars/min
Total Pin Bars in Brass Elevator
5
Total Pin Bars in Each Block
20
Nominal Production Output
1.008 Lakh Capsules/Hour
Total Drying Zones (Upper Deck)
6
Total Drying Zones (Lower Deck)
5
Drying Zones Configuration
4 Blocks (4×30=120 pin bars each)
Total Pin Bars on Machine
1,140
Total Pin Bars Supplied
1,250
Pin Bar Length
547.7 mm
Pin Bar Width
22.22 mm
Number of Pins per Bar
60
Machine Length
19.1 metres
Machine Width
2.0 metres
Machine Height
1.85 metres
- Dipping tank manufactured from precision-machined stainless steel with full internal sheetmetal for durability
- Continuous gelatin circulation via motorized centrifugal pumps with flow control
- Dual safety features: Float sensor for level control and manual drain system
- Heating system: Stainless steel panels over rod heaters, externally insulated
- Dedicated PLC monitors and regulates dipping process with HMI interface
- Advanced viscosity control system for consistent coating thickness
- Temperature control with precision PT100 sensors and PID regulation
- Premium stainless steel pin bars with high-precision grinding and chrome plating
- 1,250 pin bars supplied (1,140 operational + 110 spares)
- 60 pins per bar, precision-machined for uniform capsule formation
- Pin bar dimensions: 547.7mm length × 22.22mm width
- Hardened and tempered for extended service life
- Mirror finish chrome plating for smooth capsule release
- Interchangeable design for quick size changeover
- Unified Stripping Device (USD) - pneumatic system with precision air cylinders
- 3mm stroke adjusted by parallel pins and acrylic monitoring window
- Independent trimming via low-noise cutter blades powered by servo motor
- Adjustable cutting parameters through PLC for different capsule sizes
- Automated trimming waste collection and removal system
- Quick-change cutter blade assembly for minimal downtime
- Robust construction for long-term reliability and minimal maintenance
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Central Line & Capsule Suction
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- Guide rails (T-bars) manufactured from toughened steel for enhanced longevity
- Bottom suction system for capsule trimmings extraction
- No overhead chutes for improved operator visibility
- Dual cyclone separators manage trimming collection after cutting process
- Efficient material handling system reduces waste and improves cleanliness
- Optimized airflow design minimizes dust and contamination
- Stainless steel construction for high corrosion resistance and long service life
- Aluminium air outlet sheets with venturi holes for quiet, consistent drying
- Dual-sided adjustable kiln brackets ensure precise alignment
- Internal intermediate sheets promote uniform air distribution
- Air inlet pockets installed per customer requirements
- Standard inspection and temperature sensor ports
- 11-zone configuration (6 upper deck + 5 lower deck) for optimal control
- 4 blocks configuration with 20 pin bars per block (4×20=80 pin bars/Zone)
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Electricals & Automation
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- Three integrated PLCs: digital processes, servo operations, and temperature regulation
- Prominent 12-inch HMI at front left corner of dipping section
- Comprehensive temperature management and system calibrations
- PID parameter tuning and motor/pump activation control
- Real-time monitoring of viscosity, temperature, humidity, and alarms
- Individual temperature control per drying zone via standalone PID controller cards
- Closed-loop regulation with SSRs and PT100 sensors for precise feedback
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Premium Bought-Out Components
Our commitment to quality is reflected in our choice of world-class components from industry-leading manufacturers, ensuring reliability, longevity, and optimal performance.
| Component |
Manufacturer |
| Ball bearings, roller bearings, taper roller bearings | SKF, FAG, NTN |
| Linear bearings | NB Japan, IKO Japan |
| LM Guideways | Hi-Win Taiwan |
| Ball screws | Hi-Win Taiwan |
| Planetary Gearboxes | Li Ming, Taiwan |
| Worm Gearboxes | Bonfiglioli |
| PLC & Servos | Mitsubishi, Siemens, INVT |
| Power Cable | LAPP |
| Switchgear | Schneider |
| Temperature sensors, heat sinks | Indian |
| Contacts, Connectors | Phoenix, Wago |
| Fasteners | Grade 12.9 toughened |
Key Advantages
Engineering Excellence
- Fully servo-driven precision control systems
- LM guideways throughout for smooth operation
- Hardened cams (50+ HRC) for sustained performance
- Unified Stripping Device (USD) concept
Operational Benefits
- Minimal maintenance requirements
- Enhanced operator visibility and safety
- Real-time monitoring and diagnostics
- Easy changeover and quick setup